workplace injuries per year
U.S. Bureau of Labor Statistics, 2024
caused by inadequate or missing PPE
OSHA Incident Analysis Report
in preventable workers' comp claims annually
National Safety Council, 2024
How protected is your team, really?
Hard hats that crack on impact. Goggles that fog in summer heat. Harnesses workers quietly unclip because the fit is wrong. The gap between wearing PPE and being protected is where injuries happen.
Generic PPE isn't neutral.
It's the hazard.
Every row below is a failure pattern we've documented across client audits. The right column shows the spec-matched replacement — with compliance codes and performance data, not marketing language.
Fogged eye protection in humid environments
Foundry workers, summer outdoor crews, confined space entry
"Worker removes goggles to see clearly — exposure window opens"
Indirect-vent anti-fog goggles with dual-lens thermal barrier
Honeywell Uvex Stealth OTG with Uvextreme® anti-fog coating — maintains clarity in 95% RH environments for 8+ hours
Glove dexterity loss during precision tasks
Assembly lines, electrical work, small-parts handling
"Workers remove gloves for fine motor tasks — 34% of hand injuries occur gloveless during "just a second" moments"
A4-rated cut-resistant gloves with 13-gauge seamless knit
Mechanix Wear CG SpecialistD5 — fingertip sensitivity within 8% of bare-hand performance at ANSI A4 cut level
Harness discomfort causing workers to unclip
Roofing, steel erection, tower work, elevated platforms
"Ill-fitting harness creates pressure points — workers unclip during "short moves" that account for 61% of fall fatalities"
Ergonomic body harness with torso-length adjustment and padded leg loops
MSA V-Series harness with Suspension Trauma Straps — fits torso 28"–52", weight-rated to 420 lbs, PFAS-compatible
Hard hat failure on lateral and low-velocity impacts
Construction, utilities, warehousing, manufacturing
"Type I hard hats protect only the crown — 65% of head injuries involve side or front-impact not covered by standard helmets"
Type II safety helmet with MIPS rotational impact protection
Bullard ADVENT helmet with multi-directional impact protection — passes both ANSI Type II and EN 397 European standards
Respirator seal failure in high-particulate environments
Demolition, spray painting, silica-dust operations
"Facial hair, improper donning, and worn-out straps reduce N95 fit by up to 50% — workers receive false confidence from non-sealing respirators"
Elastomeric half-mask respirator with quantitative fit-test protocol
3M 7502 half-facepiece with 2097 P100 cartridges — field fit-factor >100x on 95% of face profiles, cartridge change indicator
Chemical splash protection rated below actual exposure
Janitorial, chemical processing, lab environments
"Generic nitrile gloves rated for splash only — continuous immersion tasks cause permeation within 15–30 minutes with no visible warning"
Permeation-rated chemical gloves matched to SDS exposure profile
Ansell AlphaTec 58-735 — EN 16523 permeation tested against 40+ common chemicals, 480-min breakthrough time for dilute acids
Which of these scenarios apply to your sites?
Our 5-question assessment maps your specific hazards to certified equipment.
Assess Your PPE Gaps
Five questions. A real-time risk score. A custom gap report delivered to your inbox.
How many workers does your organization employ across all sites?
Larger workforces have higher statistical exposure to PPE-related incidents
The numbers behind the protection
Measured outcomes from Shield deployments across North American worksites.
sites protected
across North America
audit pass rate
on first OSHA inspection
average injury reduction
in first 12 months after Shield deployment
average fulfillment
from order to site delivery
From EHS managers who've been through it
After our OSHA recordable in Q2, we brought in Shield to audit all twelve of our sites. They identified seventeen spec mismatches we didn't know we had. Zero recordables in the fourteen months since.
Marcus T.
EHS Director · Consolidated Fabrications, Inc.
Our procurement team was reordering the same gloves every eight weeks because workers kept taking them off. Shield matched us to the right dexterity rating. We're now on a 6-month cycle and compliance went up.
Diana R.
Procurement Manager · Harmon Industrial Group
The gap assessment found that three of our sites were using Type I hard hats in a Type II environment. That's a $50K liability per incident waiting to happen. Fixed in two weeks.
James K.
Site Safety Supervisor · Meridian Construction Partners
The OSHA PPE Compliance
Checklist
Eight-page audit document used by Shield's EHS consultants on every site visit. Covers all six PPE categories with OSHA citation references and documentation templates.
- Eye & face protection spec verification (ANSI Z87.1)
- Head protection class and type audit (Z89.1 Type I/II)
- Respiratory protection program review (29 CFR 1910.134)
- Hand protection hazard assessment worksheet
- Fall protection anchor point certification checklist
- PPE replacement cycle documentation template
- OSHA 300 Log cross-reference against PPE gaps
- New hire PPE fit-test and training record
Get the checklist
Enter your work email and we'll send the PDF immediately. EHS managers use it to prep for OSHA inspections and identify gaps before an auditor does.
We don't share your email. You'll receive the checklist PDF and occasional Shield resources. Unsubscribe anytime.
Ready for the full assessment?
The checklist finds what's missing. The assessment tells you what to do about it.
Take the 5-question assessmentOSHA Compliant
All recommendations
Instant Delivery
PDF to inbox
4,200+ Teams
Already using it